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None of the approaches to line balancing, manual or computerized, guarantees an optimal solution.

A) True
B) False

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Service layouts must be visually pleasing as well as functional.

A) True
B) False

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Right-sized equipment tends to be larger than equipment used in traditional process layout.

A) True
B) False

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What are total weekly costs for the least costly process layout?


A) $2,800
B) $3,150
C) $3,500
D) $4,000
E) $4,500

F) B) and D)
G) A) and B)

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Among the benefits claimed for cellular manufacturing are less material handling and reduced setup time.

A) True
B) False

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For a production line, daily capacity can be determined by dividing the daily operating time by the line's cycle time.

A) True
B) False

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For output to equal forecasted demand, what will be the efficiency of the production line that uses the least number of workstations?


A) 81%
B) 90%
C) 95%
D) 85%
E) 100%

F) A) and B)
G) D) and E)

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An advantage of a U-shaped production line is that it:


A) is more compact.
B) permits better communication among employees.
C) facilitates teamwork among workers.
D) increases flexibility of work assignments.
E) all of the above

F) C) and D)
G) A) and C)

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Which one of the following is not common to product layouts?


A) a high rate of output
B) specialization of labor
C) low unit costs
D) ability to adjust to changes in demand
E) all are common

F) A) and B)
G) C) and D)

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For output to equal forecasted demand, what will be the second task performed at the second workstation of the production line that uses the fewest number of stations?


A) a
B) b
C) c
D) d
E) e

F) A) and B)
G) A) and C)

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Which of the following is not true about process layouts when they are compared to product layouts?


A) higher in-process inventories
B) lower span of supervision
C) lower rates of output
D) more involved cost accounting
E) lower unit costs

F) B) and E)
G) A) and B)

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Without considering projected demands, what is the minimum possible cycle time for this production line?


A) 54 seconds
B) 14 seconds
C) 12 seconds
D) 10 seconds
E) 4 seconds

F) B) and E)
G) A) and E)

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Which closeness rating reflects indifference on the nearness or lack of nearness of two departments?


A) A
B) E
C) I
D) U
E) X

F) B) and E)
G) A) and B)

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What is the distance (in meters) from area III to area I of this new facility?


A) 0
B) 10
C) 20
D) 30
E) 40

F) A) and D)
G) C) and E)

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What is the distance (in meters) from area III to area I in this new facility?


A) 0
B) 10
C) 20
D) 30
E) 40

F) C) and D)
G) A) and B)

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Cellular layout is a term associated with:


A) wireless telecommunication
B) part families
C) functional (or process) layouts
D) assembly lines
E) job shops

F) A) and B)
G) A) and C)

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A production line is to be designed for a job with three tasks.The task times are 0.3 minutes, 1.4 minutes, and 0.7 minutes.The minimum cycle time in minutes is:


A) 0.3
B) 0.7
C) 1.4
D) 2.4
E) 0.8

F) A) and E)
G) B) and C)

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For output to equal projected demand, what will be the first task performed at the third workstation of the production line which uses the minimum number of stations?


A) u
B) v
C) w
D) x
E) y

F) A) and C)
G) C) and D)

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Heuristic rules are used primarily in which of these types of layouts? (I) Product (II) Process (III) Fixed-position


A) I
B) II
C) I and III
D) I and II
E) II and III

F) C) and D)
G) A) and C)

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The type of processing system which is used for highly standardized products is:


A) continuous
B) intermittent
C) project
D) batch
E) unit

F) A) and E)
G) D) and E)

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